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YYYYYY X. YYYYYY

14352 Tropixxxxxxna Lane Xxxxxx XXXXXX xxxxxx xxx-xxx-xxxx abc@xyz.com

 

Highly Experienced Mechanixxxxxxl Design Engineer

 

OBJECTIVE

 

Talented and experienced Mechanixxxxxxl Design Engineer eager to contribute expertise in CNC Programming and Design for Manufacture to help maximize corporate performance.

 

QUALIFIXXXXXXTIONS

 

       Extensive background in Mechanixxxxxxl Design Engineering, Team and Project Leadership, Manufacturing Process Selection, Root Xxxxxxuse Analysis, Material Selection, and Process Mapping.

       Experienced in Finite Element Analysis, Process Automation, Fixture/Tool Design, Quality Systems, Robust Manufacturing, and Component System and Assembly Part Design.

       Proven ability to improve cycle times, certify vendors, develop new processes, streamline workflow, reduce costs, and perform both design and manufacturing.

       Excellent problem solving, leadership, Six Sigma, communixxxxxxtion, and purchasing skills.

 

SELECTED PROJECTS & ACCOMPLISHMENTS

 

Accomplishments & Improvements

       Achieved >100% reduction in cycle time and tooling costs by transitioning creep feed grinding of airfoils to 5 Axis machining. Authored complex simultaneous 5 Axis CNC programs for Roders HSC.

       Reduced cost on multiple components through value engineering and re-design techniques.

       Slashed costs 45% for manufacturing processes and 175 components at Applied Materials, through effective management of Centaura Lid Lift Mechanism.

       Grew first time yield builds from 73% to 98% for EC Actuators and Motion Control devices.

       Developed highly profitable robust manufacturing processes and equipment for new products.

       Improved productivity through automation of production processes for employers/clients.

       Increased efficiency at Coorstek by introducing Lean Six Sigma processes.

       Created and implemented successful QA and continuous improvement programs.

       Contributed to profit growth at Samina by benchmarking XXXXXXD/XXXXXXM systems and implementing Unigraphics as turnkey manufacturing system.

 

Projects

       Designed prismatic cell, airfoil, patent-pending xxxxxxnvas stretching machine, button cell program, xxxxxxpital equipment components, fixtures for production processes, and more for clients and employers.

       Developed process for manufacturing compressor wheel matrix, described by XXXXXXM system vendors as the most complex project we have ever seen.

       Produced major programming time savings by eliminating need for Command File Structure on Roders Controller.

       Created post-processor for Roders HSC, in conjunction with Delxxxxxxm. Enhanced efficiency by training operators and programmers on Roders HSC Simultaneous 5 Axis Machine.

       Formulated successful, complex CNC programs for Roders HSC, 5 Axis, HAAS, NIGATA, Fadal machining centers and Fagor control lathes.


 

 

Gerald F. Whelan Page 2

 

 

(Selected Projects, continued)

 

       Prepared complex assembly drawings and instruction sheets for operators.

       Developed and improved production process for manufacture of UHV vacuum chambers and complex precision mechanixxxxxxl components and assemblies.

       Actively involved in new product development and manufacturing. Set up machine tools, performed grinding of HSS tools, and debugged CNC programs.

       Produced production drawings from multiple file formats, including SAT-IGES-DXF-STEP and others, utilizing multiple XXXXXXD systems.

 

 

PROFESSIONAL EXPERIENCE

 

GERARD WHELAN, Xxxxxx, XXXXXX 2000 - Present

Mechanixxxxxxl Manufacturing Design Engineering Consultant

 

COORSTEK, Newark, XXXXXX 1998 - 1999

Manufacturing Engineering Manager

 

CDS LEOPOLD, San Xxxxxxrlos, XXXXXX 1997 - 1998

Manufacturing Engineering Manager

 

GAPP ENGINEERING USA, Inc., Belmont, XXXXXX 1989 - 1997

President / Owner

 

 

Previous Experience

 

Machinist, Guinness Brewery, Dublin, Ireland

 

 

Eduxxxxxxtion

 

Dublin Institute of Technology, Dublin, Ireland

BS in Mechanixxxxxxl Engineering

Advanced Technologixxxxxxl Certifixxxxxxtion in Mechanixxxxxxl Engineering

       Completed Irish State Apprenticeship in Machine Tool Technology. (City and Guilds Certifixxxxxxtes)

 

Deanza College, Cupertino, XXXXXX

AA in Mechanixxxxxxl Technology

       Completed Advanced CNC Programming utilizing Masterxxxxxxm V9.0

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